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Research · LAB-0007

Gradient Direction Persists Through Coupon Rotation — Evidence for a Machine-Frame Effect

LAB-0007 tested whether the spatial color gradient observed in LAB-0006 rotated with the coupon or remained aligned to the laser's machine frame. Three grids were processed on one physical coupon at 0°, 90°, and 180° orientations. The measured gradient direction remained broadly aligned across all three orientations instead of rotating with the coupon, which is more consistent with a machine-frame-bound effect. However, the gradient magnitude was approximately 5–10 times weaker than in LAB-0006, only one grid was processed at each orientation, and the specific machine-side mechanism remains unresolved. The result is therefore reported with medium confidence.

Methodology & Lab PracticeEquipment & Machine TestingRepeatability & Process Control
Post-burn photographs of the LAB-0007 304 stainless steel coupon at 0 degrees, 90 degrees, and 180 degrees orientation, shown side by side
Figure 1. LAB-0007 post-burn evidence at 0°, 90°, and 180° coupon orientations. The coupon was physically rotated between grids while the machine-frame location remained fixed.

At a glance

Equipment
xTool F2 Ultra 60W MOPA, Nix Spectro 2
Materials
304 stainless steel
Machine settings
Power60%
Speed100 mm/s
Frequency20 kHz
Pulse width20 ns
Line density600 LPCM
Scan angle45°
Measurement geometryD50, 2° observer, M2
Measurement aperture2 mm
Cell size8 mm
Clearance6 mm

Background

Three rotated grids preserved a similar gradient direction in the machine frame, while the effect was substantially weaker than in LAB-0006.

Our previous reproduction run found a strong, repeatable spatial gradient across an identical-recipe control grid — measured lightness fell steadily across the coupon by column position — but that design couldn't tell whether the cause was fixed to the physical coupon (tilt, focus, or material variation) or fixed to the laser's own machine frame (scan-field behavior). LAB-0007 was designed as the direct follow-up: burn the same style of grid on one physical coupon three times, physically rotating the coupon 0°/90°/180° between passes while keeping every pass centered at the same machine field-center.

Objective

Determine whether the LAB-0006 spatial gradient rotates with the physical coupon (coupon-bound) or stays fixed to the machine's own frame of reference (machine-frame-bound), by burning the same fixed recipe on one coupon at three physical orientations and comparing the gradient direction measured in each.

Experimental design

One 304 stainless steel coupon carried three separate 4×4 grids (G01, G02, G03), each burned at the same fixed recipe and centered at the identical machine field-center. Between grids, the coupon was physically rotated onto a fresh, unburned region — 0° for G01, 90° for G02, 180° for G03. Each grid held 12 CONTROL cells (the measured gradient cells), 2 BLANK cells (bare-substrate reference), 1 LOCATOR cell (orientation reference), and 1 SACRIFICIAL cell (fired first to absorb any startup effect) — 16 cells per grid, 48 across the coupon, of which 42 were measurable.

LAB-0007 segmented rotation design showing grids G01, G02, and G03 burned at 0, 90, and 180 degrees with a fixed machine-frame referenceFigure 2. LAB-0007 segmented rotation design. Three grids were processed on one coupon at 0°, 90°, and 180° while retaining a common machine-frame reference.

Methodology

The coupon was burned in three physical passes, approved and confirmed by a human operator, using the same fixed recipe in every pass (see At a Glance) — only the coupon's physical orientation changed between passes. After burning, the coupon was photographed at each orientation, then scanned with a Nix Spectro 2 spectrophotometer in D50/2°/M2 geometry: 198 total readings across the three grids (66 reads per grid; 5 reads per CONTROL cell, 3 per BLANK cell), hash-verified and logged alongside the photo evidence. Each grid's measured lightness (L*) was analyzed as a gradient vector across its own row/column layout, and the resulting gradient direction and strength were compared across the three orientations.

Results

Measurement repeatability was excellent: CONTROL cells averaged a within-cell L* standard deviation of 0.182 (worst case 0.333), with a mean maximum ΔE00-to-centroid of 0.353 (worst case 0.668) — well inside our internal repeatability threshold. BLANK cells were noisier, as expected for specular bare steel (L* standard deviation 1.572, maximum ΔE00 2.510).

The six BLANK cells averaged L* 80.06 across all three grids, with a range of 2.51 — essentially uniform, with no positional or per-grid trend that could imitate an orientation effect.

  • G01 (0°) — mean L* 34.16; column slope −0.192 (r = −0.775), row slope −0.098 (r = −0.396); gradient magnitude 0.216; direction 207.1°; R² 0.758.
  • G02 (90°) — mean L* 35.63; column slope −0.275 (r = −0.873), row slope +0.025 (r = +0.081); gradient magnitude 0.276; direction 174.7°; R² 0.769.
  • G03 (180°) — mean L* 34.20; column slope −0.124 (r = −0.685), row slope −0.051 (r = −0.284); gradient magnitude 0.134; direction 202.5°; R² 0.550.

Measured against G01, the gradient direction shifted by −32.4° at G02 and −4.6° at G03 — both far short of the +90°/+180° shift a coupon-bound gradient would be expected to produce, clustering within roughly ±30° of each other instead. The gradient magnitude across all three grids (about 0.13–0.28 L* per step) was roughly 5–10 times weaker than the approximately 1.27 L* per column measured in LAB-0006.

Discussion

The gradient's direction did not track the coupon's rotation. If the LAB-0006 gradient were fixed to the physical coupon, rotating it 90° and 180° should have rotated the measured direction by a similar amount; instead, the direction stayed within about ±30° across all three passes. That result is more consistent with a machine-frame-bound effect than a coupon-bound one, and it weakens a simple coupon-fixed explanation for the original LAB-0006 signature.

At the same time, this result does not pin down what specifically drives the effect. Several machine-side factors — galvo-field position, scan-direction behavior, and physical mounting or leveling — remain confounded with each other, and nothing in this design isolates one from another. The 180° grid also produced the weakest fit of the three (R² 0.55, versus 0.76–0.77 for the other two), and the measured gradient magnitude was substantially weaker than LAB-0006's, so the original effect's strength did not reproduce even though its direction pattern did. With only one grid burned per orientation, on a single coupon, this should be read as evidence pointing toward a machine-frame effect rather than a resolved mechanism — replication is required before the conclusion can be strengthened.

Key findings

  • The gradient direction remained broadly aligned in the machine frame across three coupon orientations, clustering within roughly ±30° of each other, rather than rotating with the coupon as a simple coupon-fixed explanation would predict.
  • Coupon rotation did not produce the ~90°/180° direction shifts a coupon-bound gradient would be expected to produce.
  • The observed gradient was substantially weaker than LAB-0006 — roughly 5–10 times smaller in magnitude (about 0.13–0.28 L* per step here versus about 1.27 L* per column in LAB-0006).
  • Measurement repeatability was excellent and well inside our internal agreement threshold, so the gradient itself is not measurement noise.
  • The specific machine-side mechanism responsible remains unresolved, and this result is reported with medium confidence pending replication.

Limitations

  • This run used a single physical coupon, with only one grid burned per orientation — not independent replicates.
  • Each grid occupied a different physical region of the coupon, since the three same-center passes required physically rotating and re-positioning the coupon between them.
  • The specific machine-side sub-causes — galvo-field position, scan-direction behavior, and physical mounting or leveling — remain confounded with each other; this design cannot separate them.
  • A coupon-bound gradient that coincidentally failed to rotate cannot be ruled out with complete certainty, though it is considered unlikely given that each region was a different physical patch of the coupon.
  • The measured gradient direction varied by roughly ±30° between grids rather than staying perfectly constant.
  • The weakest fit was in the 180° grid (R² 0.55, versus 0.76–0.77 for the other two orientations).
  • The gradient magnitude did not reproduce LAB-0006's — it measured roughly 5–10 times smaller here.

Future work

  • Repeat the rotation experiment with more than one grid burned per orientation, ideally on more than one coupon, to test whether the direction-clustering result replicates.
  • Test additional machine-field locations to help separate galvo-field position effects from scan-direction effects.
  • Directly measure and log coupon flatness, focus, standoff, and fixture alignment across passes, rather than inferring them from color data alone.
  • Reconcile the magnitude gap between LAB-0006 and LAB-0007 with a controlled re-run under LAB-0006's original conditions.

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Revision history

  • v1.0 · 2026-07-13

    Initial verdict, computed from the full Nix Spectro 2 export (198 reads across three orientation grids).